Emerson-process-management ControlWave XFC User Manual

www.EmersonProcess.com/Bristol Instruction Manual CI-ControlWave XFC Oct., 2006 ControlWave XFC ControlWave XFC (Explosion Proof Gas Flow Computer

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CI-ControlWave XFC Appendix F - Using ControlWave XFC WebBSI Web Pages / 0 - 1 APPENDIX F ControlWave XFC Using ControlWave XFC WebBSI Web Pages TA

CI-ControlWave XFC Appendix F - Using ControlWave XFC WebBSI Web Pages / 0 - 2 APPENDIX F ControlWave XFC Using ControlWave XFC WebBSI Web Pages TA

CI-ControlWave XFC Appendix F / F-1 Appendix F Using ControlWave XFC WebBSI Web Pages F.1 GENERAL OVERVIEW The ControlWave XFC is configured and

F-2 / Appendix F CI-ControlWave XFC Figure F-1 - ControlWave XFC Connected to PC via the Local Communications Cable F.2.1 Communication Connectio

CI-ControlWave XFC Appendix F / F-3 If the WebBSI Web pages for the ControlWave XFC have been assigned as the default Web pages for a node in OpenBS

F-4 / Appendix F CI-ControlWave XFC F.4.1.2 Signing Off from the Node To sign off from a Node, the user must click on the [Sign Off] push button.

CI-ControlWave XFC Appendix F / F-5 • Summary (Section F.5.1) • Sampler & Odorizer (Section F.5.2) • Mechanical Counter (Section F.5.

F-6 / Appendix F CI-ControlWave XFC F.5.2 Sampler and Odorizer Configuration See section F.5.2.1 for Sampler Configuration or F.5.2.2 for Odorizer

CI-ControlWave XFC Appendix F / F-7 F.5.4 Nomination Users configure the nominations control from the Nomination WebPage. Nominations functionally p

CI-ControlWave XFC Contents / 0 - 1 CI-ControlWave XFC ControlWave XFC Model 3820-EX - Explosion Proof Gas Flow Computer TABLE OF CONTENTS SECTION

F-8 / Appendix F CI-ControlWave XFC F.5.4.1.1 Enabling the Nomination Function The nomination function runs once per calculation cycle after the v

CI-ControlWave XFC Appendix F / F-9 Alarm at a level of % The Alarm at a level of % setting can be configured as percentage of Volume (MCF) or Energy

F-10 / Appendix F CI-ControlWave XFC Stop: day/hour The actual stop day of the month (1-31) and stop hour (1-23) when the next nomination period

CI-ControlWave XFC Appendix F / F-11 F.5.4.1.5 Manually Starting/Ending a Nomination Period When a Nomination Period is not in progress, the user c

F-12 / Appendix F CI-ControlWave XFC Users are cautioned to test the regular override controller actions to verify correct valve movement for all ex

CI-ControlWave XFC Appendix F / F-13 Deadband Deadband provides a means of specifying a 'window' in which the variable does not affect the

F-14 / Appendix F CI-ControlWave XFC Users may set the valves Output Control into either Manual or Automatic (Auto). When Manual Mode has been selec

CI-ControlWave XFC Appendix F / F-15 F.5.6.2 Run1 & 2 Properties When a run is in Manual Mode (selected by the Run Auto/Manual button), the val

F-16 / Appendix F CI-ControlWave XFC message is not detected, the radio is deactivated. If a message is detected, the radio is left activated until

CI-ControlWave XFC Appendix F / F-17 F.5.7.4 Hourly Mode Start Time Offset Into Hour Seconds Start Time Offset Into Hour Seconds specifies a user s

0 - 2 / Contents CI-ControlWave XFC CI-ControlWave XFC ControlWave XFC Model 3820-EX - Explosion Proof Gas Flow Computer TABLE OF CONTENTS SECTION

F-18 / Appendix F CI-ControlWave XFC F.6 METER RUN CATEGORY FUNCTIONS Up to four WebBSI Web Pages are accessible under the Meter Run Category Sect

CI-ControlWave XFC Appendix F / F-19 Figure F-13A - Meter Run Overview (1985 AGA3 – Orifice Meter) Web Page Figure F-13B - Meter Run Overview (1

F-20 / Appendix F CI-ControlWave XFC Accumulated Volume, Accumulated Energy, Avg. Static Pressure, Avg. Temperature, Avg. Diff. Pressure, Avg. Speci

CI-ControlWave XFC Appendix F / F-21 Contract Hour – Users enter the Contract Hour for the start of the Contract Day here. Current Heating Value (Un

F-22 / Appendix F CI-ControlWave XFC Figure F-15 - Meter Run I/O Configuration Web Page F.6.2.1 Differential Pressure, Static Pressure and Tempe

CI-ControlWave XFC Appendix F / F-23 through 3. The Analog Input Configuration Web Page also allows the user to enable/diable the Damping function.

F-24 / Appendix F CI-ControlWave XFC Figure F-16B – Auto-Adjust Configuration for Run# Web Page (Accessed from Meter Run I/O Configuration Web Pag

CI-ControlWave XFC Appendix F / F-25 Figure F-17 - Alarm Configuration Web Page (Accessed from Meter Run I/O Configuration Web Page) Alarm Limit -

F-26 / Appendix F CI-ControlWave XFC Low Flow Cut Off - When the differential pressure drops below the low flow cut off value, the flow rate will be

CI-ControlWave XFC Appendix F / F-27 Fr - Reynolds Number Factor Y - Expansion Factor Fpb - Pressure Base Factor Ftb - Temperature Base Factor Ft

CI-ControlWave XFC Contents / 0 - 3 CI-ControlWave XFC ControlWave XFC Model 3820-EX - Explosion Proof Gas Flow Computer TABLE OF CONTENTS SECTION

F-28 / Appendix F CI-ControlWave XFC Pipe Temp. Coefficient - Pipe coefficient of thermal expansion is entered here (Inches per Inch-degree F). Ise

CI-ControlWave XFC Appendix F / F-29 BCF - Base Correction (Zb/Zf) F.6.3.2 Frequency Flow Equation Setup If the user configures a meter as a linea

F-30 / Appendix F CI-ControlWave XFC Static Pressure - Actual values in use for the calculation Temperature - Actual values in use for the calculat

CI-ControlWave XFC Appendix F / F-31 executed to calculate standard compressibility Zs for the defined gas composition. The calculation of Zs will be

F-32 / Appendix F CI-ControlWave XFC Common Fixed Data - When COMMON is selected fixed chromatograph values for all runs will come from the Stream 1

CI-ControlWave XFC Appendix F / F-33 Figure F-22 - Chromatograph Component Range Setup Web Page F.8 LOGS CATEGORY FUNCTIONS Four WebBSI Web Page

F-34 / Appendix F CI-ControlWave XFC Daily or 15 Minutes) for the run in question by entering a number from 1 to 12 in the field adjacent to File Nu

CI-ControlWave XFC Appendix F / F-35 Externally, they are reported to the user as a single entity. Both operate in a circular fashion with new entrie

F-36 / Appendix F CI-ControlWave XFC Figure F-25 - Signal List Web Page F.8.4 Archive File Collection When Collection is selected, an Archive Fi

CI-ControlWave XFC Appendix F / F-37 F.9 LOAD/SAVE CATEGORY FUNCTION One WebBSI Web page is accessible under the Load/Save Category Section of WebB

0 - 4 / Contents CI-ControlWave XFC CI-ControlWave XFC ControlWave XFC Model 3820-EX - Explosion Proof Gas Flow Computer TABLE OF CONTENTS SECTION

F-38 / Appendix F CI-ControlWave XFC from the file. To load the configuration to the ControlWave XFC, the user would click on Write to RTU. By defau

10/03/2006 Appendix Z - CI-ControlWave XFC MSDS ControlWave XFC Material Safety Data Sheets A Material Safety Data Sheet is provided herein to comp

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GilletteEnvironmentHealth and Safety37 A StreetNeedham, MA 02492Tel 781.292.8151Page 1 of 4MATERIAL SAFETY DATA SHEETNAME:DURACELL LITHIUM MANGANE

Page 2 of 4D. — HEALTH HAZARD DATAOccupational Exposure Limits PEL’s, TLV’s, etc.)8-Hour TWAs: Manganese Dioxide (as Mn) - 5 mg/m3 (Ceiling) (OSHA)

Page 3 of 4F. — EXPOSURE CONTROL METHODSEngineering ControlsGeneral ventilation under normal use conditions.Eye ProtectionNone under normal use condi

Page 4 of 4H. — EMERGENCY PROCEDURESSteps to be taken if material is released to the environment or spilled in the work areaEvacuate the area and all

DOW CORNING CORPORATION Material Safety Data Sheet Page: 1 of 7 DOW CORNING 200(R) FLUID, 100 CST. 1. IDENTIFICATION OF THE SUBSTANCE AND OF TH

DOW CORNING CORPORATION Material Safety Data Sheet Page: 2 of 7 DOW CORNING 200(R) FLUID, 100 CST. 4. FIRST AID MEASURES Eye: Immediately flu

DOW CORNING CORPORATION Material Safety Data Sheet Page: 3 of 7 DOW CORNING 200(R) FLUID, 100 CST. Containment/Clean up: Determine whether to

CI-ControlWave XFC Introduction / 1-1 Section 1 ControlWave XFC INTRODUCTION 1.1 GENERAL DESCRIPTION Model 3820-EX - ControlWave XFC explosion

DOW CORNING CORPORATION Material Safety Data Sheet Page: 4 of 7 DOW CORNING 200(R) FLUID, 100 CST. Inhalation/Suitable Respirator: No respirat

DOW CORNING CORPORATION Material Safety Data Sheet Page: 5 of 7 DOW CORNING 200(R) FLUID, 100 CST. 12. ECOLOGICAL INFORMATION Environmental Fa

DOW CORNING CORPORATION Material Safety Data Sheet Page: 6 of 7 DOW CORNING 200(R) FLUID, 100 CST. RCRA Hazard Class (40 CFR 261) When a deci

DOW CORNING CORPORATION Material Safety Data Sheet Page: 7 of 7 DOW CORNING 200(R) FLUID, 100 CST. Supplemental State Compliance Information

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SITE CONSIDERATIONSForEQUIPMENT INSTALLATION,GROUNDING&WIRINGBristol BabcockSupplement Guide - S1400CWIssue: 04/05A Guide for the Protection ofSit

NOTICE Copyright Notice The information in this document is subject to change without notice. Every effort has been made to supply complete an

Supplement S1400CW Page 0-1 Table Of ContentsSupplement Guide S1400CWSITE CONSIDERATIONS FOR EQUIPMENTINSTALLATION, GROUNDING & WIRINGTABLE OF CON

Supplement S1400CW Page 0-2 Table Of ContentsSupplement Guide S1400CWSITE CONSIDERATIONS FOR EQUIPMENTINSTALLATION, GROUNDING & WIRINGTABLE OF CON

Section 1 - Overview Page 1-1 S1400CWSection 1 - Overview1.1 INTRODUCTIONThis document provides information pertaining to the installation of Control

1-2 / Introduction CI-ControlWave XFC • ControlWave XFCs are compatible with Bristol Babcock’s TeleFlow-series in software and networking solutions

Section 2 - Protection Page 2-1 S1400CWSection 2 - Protection2.1 PROTECTING INSTRUMENT SYSTEMSElectrical instrumentation is susceptible to damage fr

S1400CW Page 2-2 Section 2 - Protection2.2.1 Considerations For The Protection of PersonnelAlways evaluate the site environment as if your life depen

Section 2 - Protection Page 2-3 S1400CWTable 2-2 - Equipment Protection Site Safety Evaluation Guide (Continued)# Guide Reference Section6 Is there a

Section 3 - Grounding & Isolation Page 3-1 S1400CW Section 3 - Grounding & Isolation 3.1 POWER & GROUND SYSTEMS ControlWaves utiliz

S1400CW Page 3-2 Section 3 - Grounding & Isolation not be suitable for a complex system of sophisticated electronic equipment. Conditions such a

Section 3 - Grounding & Isolation Page 3-3 S1400CW ground has been established, it should be tested on a regular basis to preserve system integ

S1400CW Page 3-4 Section 3 - Grounding & Isolation Megger reads more than 10 ohms, the ground is considered ‘poor.’ If a poor ground is indicate

Section 3 - Grounding & Isolation Page 3-5 S1400CW Figure 3-5 - Poor Soil Ground Bed Construction Diagram 3.3.2 Ground Wire Considerations

S1400CW Page 3-6 Section 3 - Grounding & Isolation Ground, it is recommended that the unit’s Chassis Ground Terminal be connected to a conductiv

Section 3 - Grounding & Isolation Page 3-7 S1400CW For applications employing equipment that communicates over telephone lines, a lightning arr

CI-ControlWave XFC Introduction / 1-3 Figure 1-2 - ControlWave XFC (Isometric Views) Component Identification Diagram (Shown with MVT) The I/O Bo

S1400CW Page 3-8 Section 3 - Grounding & Isolation grounded to the pipeline. If any pressure transmitters or pulse transducers are remotely moun

Section 3 - Grounding & Isolation Page 3-9 S1400CW • all conductive tubing that runs between the pipeline and mounting valve manifold and/or t

S1400CW Page 3-10 Section 3 - Grounding & Isolation See BBI Specification Summary F1670SS-0a for information on PGI Direct Mount Systems and Man

Section 4 - Lightning & Surge Page 4-1 S1400CW Section 4 - Lightning Arresters & Surge Protectors 4.1 STROKES & STRIKES Lightning ta

S1400CW Page 4-2 Section 4 - Lightning & Surge Thunderstorms are cloud formations that produce lightning strikes (or strokes). Across the Unite

Section 4 - Lightning & Surge Page 4-3 S1400CW modem has been interfaced to a ControlWave, ControlWave MICRO, ControlWave EFM/GFC/XFC, Contro

S1400CW Page 4-4 Section 4 - Lightning & Surge Figure 4-2 - Radio Antenna Field Installation Site Grounding Diagram For all systems it is b

Section 4 - Lightning & Surge Page 4-5 S1400CW communication equipment lightning arresters and surge suppressors should be tied to the same sys

S1400CW Page 4-6 Section 4 - Lightning & Surge i Watch out for dissimilar metals connections and coat accordingly. i Use bare wire radials to

Section 5 - Wiring Techniques Page 5-1 S1400CW Section 5 - Wiring Techniques 5.1 OVERVIEW This section provides information pertaining to good w

1-4 / Introduction CI-ControlWave XFC ControlWave XFC units provide an ideal platform for remote site automation, measurement, and data management

S1400CW Page 5-2 Section 5 - Wiring Techniques Figure 5-1 - Field Wired Circuits With & Without A Common Return 5.2.2 Use of Twisted Shielded

Section 5 - Wiring Techniques Page 5-3 S1400CW 5.2.3 Grounding of Cable Shields DO NOT connect the cable shield to more than one ground point; it

S1400CW Page 5-4 Section 5 - Wiring Techniques Remember loose connections, bad connections, intermittent connections, corroded connec-tions, etc., a

Section 5 - Wiring Techniques Page 5-5 S1400CW Discharge Units should be placed on the base of the antenna and at the point where the antenna lead

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READER RESPONSE FORM Please help us make our documentation more useful to you! If you have a complaint, a sug-gestion, or a correction regarding this

U.S.A. Locations: Northern Region Bristol Babcock Inc. 1100 Buckingham Street Watertown, CT 06795 Phone: +1 (860) 945-2381 Fax: +1 (860

ESDS ManualS140064/15/92CARE AND HANDLING OFPC BOARDS ANDESD-SENSITIVE COMPONENTSBRISTOL BABCOCK

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1ESDS ManualS140064/15/92TABLE OF CONTENTSPAGETOOLS AND MATERIALS REQUIRED 1ESD-SENSITIVE COMPONENT HANDLING PROCEDURE 21. Introduction 22. General

CI-ControlWave XFC Introduction / 1-5 function blocks accomplish various tasks common to most user applications including alarming, historical data

2ESDS Manual#S140064/15/922. Materials●●●●● Inhibitor (Texwipe Gold Mist ; Chemtronics Gold Guard, or equivalent)●●●●● Cleaner (Chemtronics Electro-Wa

3ESDS ManualS140064/15/92Table 1Typical Electrostatic VoltagesElectrostatic VoltagesMeans of Static 10-20 Percent 65-90 PercentGeneration Relative Hum

4ESDS Manual#S140064/15/92(6) It is important to note when inserting EPROMS/PROMS, that the index notch onthe PROM must be matched with the index notc

5ESDS ManualS140064/15/92CAUTIONDon't place ESD-sensitive components and paperwork in the same bag.The static caused by sliding the paper into th

6ESDS Manual#S140064/15/92Note: If a system checker is not available, use an ohmmeter connected to the cableends to measure its resistance. The ohmme

7ESDS ManualS140064/15/92(7) The components can now be handled following the general rules as describedin the instruction manual for the component.(8)

8ESDS Manual#S140064/15/92(9) If a component is to undergo on-site testing, it may be safely placed on thegrounded work surface for that purpose.(10)

9ESDS ManualS140064/15/92(2) Clean PC board connectors as follows:a. Review the static-safe field procedure detailed earlier.b. Following the ESD-sens

10ESDS Manual#S140064/15/92d. Spray the connector liberally to flush out any contaminants.e. Remove any excess spray by shaking the connector or wipin

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IMPORTANT! READ INSTRUCTIONS BEFORE STARTING! Be sure that these instructions are carefully read and understood before any operation is attempte

1-6 / Introduction CI-ControlWave XFC 1.3.2 ControlWave XFC Function Module Internally the circuit boards are stood-off and mated to a Terminal Pl

Customer Instruction Manual CI-ControlWave XFC Oct., 2006 ControlWave XFC (Explosion Proof GFC) The information in this document is subject to

CI-ControlWave XFC Introduction / 1-7 12BT1P2JP1CR2CR1IDLEWDLCDContrastSW1R43ON1234567891012345678910BatteryBackupGeneralPurposeDIPSwitchFRONTNote:

1-8 / Introduction CI-ControlWave XFC Basic CPU components and features are summarized as follows: • LH7A400 System-on-Chip 32-bit ARM9TDMI RISC C

CI-ControlWave XFC Introduction / 1-9 communications via a 3-wire half duplex cable. All communication ports are Tranzorb protected to ±15KV ESD.

1-10 / Introduction CI-ControlWave XFC Table 1-2 - ControlWave XFC CPU Board Switch SW1 Assignments Note: Except for SW1-4, ON = Factory Default SW

CI-ControlWave XFC Introduction / 1-11 Table 1-3 - I/O Board Connector Summary Ref. # Pins Function Notes J2 14-pin Comm. Port Interface To/F

1-12 / Introduction CI-ControlWave XFC each Analog Input. AI field power applied to each Analog Input can be supplied by an external power source, o

CI-ControlWave XFC Introduction / 1-13 High Speed Counter inputs are sourced from V+ with a source current of 200uA and a maximum input frequency of

1-14 / Introduction CI-ControlWave XFC 1.5 FUNCTIONS ControlWave XFC can come with or without a base application program that satisfies API 21.1 r

CI-ControlWave XFC Introduction / 1-15 from external smart Multivariable Transmitters using either the BSAP or MODBUS protocols. Alternatively, the

WARRANTY A. Bristol warrants that goods described herein and manufactured by Bristol are free from defects in material and workmanship for one year

1-16 / Introduction CI-ControlWave XFC 1.5.2.3.1 Energy Calculation The ControlWave XFC offers the option of using a fixed volumetric heating va

CI-ControlWave XFC Introduction / 1-17 • Accumulated Energy • Average Static Pressure • Average Temperature • Average Differential Pressure • Ave

1-18 / Introduction CI-ControlWave XFC separately to prevent recurring alarms from overwriting configuration audit data. Externally, they are report

CI-ControlWave XFC Introduction / 1-19 convienience, a +V and ground terminal are provided on either side of the RS-485 Port (for use in powering mo

1-20 / Introduction CI-ControlWave XFC represented by the pulse. The pulse output may be used to drive an external totalizer, odorizer, gas sampler,

CI-ControlWave XFC Product Features & Overview / 1A-1 Section 1A PRODUCT FEATURES & OVERVIEW 1A.1 PRODUCT OVERVIEW ControlWave products

1A-2 / Product Features & Overview CI-ControlWave XFC  Full user programming environment, ControlWave Designer with ACCOL III, is available fo

CI-ControlWave XFC Product Features & Overview / 1A-3 Briefly, this library includes function blocks for:  Average, Compare, Totalize  Sched

1A-4 / Product Features & Overview CI-ControlWave XFC other client applications communicate with the Bristol networks. OpenBSI supports both ser

CI-ControlWave XFC Product Features & Overview / 1A-5  Security - 56-bit encryption - allows the user to sign on to the RTU  Signal Value -

How to return material for Repair or Exchange Before a product can be returned to Bristol for repair, upgrade, exchange, or to verify proper operati

1A-6 / Product Features & Overview CI-ControlWave XFC Server was among the first to comply with the OPC Foundation alarm and event server specif

CI-ControlWave XFC Product Features & Overview / 1A-7  Time-stamped Alarm reporting  Historical archive data transfer  Audit file transfer

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CI-ControlWave XFC Installation & Operation / 2-1 Section 2 INSTALLATION & OPERATION 2.1 INSTALLATION IN HAZARDOUS AREAS Each ControlWav

2-2 / Installation & Operation CI-ControlWave XFC A Dimensional drawing of the unit is provided in Figure 2-3 and at the end of Chapter 4. 2.2

CI-ControlWave XFC Installation & Operation / 2-3 3. Configure/Connect appropriate communication port(s) (see Sections 2.3.2.2 & 2.3.2.3).

2-4 / Installation & Operation CI-ControlWave XFC • Or retrieve existing Flash Parameters directly from the unit, and edit them in the Flash Con

CI-ControlWave XFC Installation & Operation / 2-5 program (see Step 4, above). If you modify the standard XFC program, you may need to modify the

2-6 / Installation & Operation CI-ControlWave XFC approximately 6.156” in height by 5.00” in width by 6.190” in depth. A GPT Transducer adds appr

CI-ControlWave XFC Installation & Operation / 2-7 HORIZONTALMOUNTINGVERTICALMOUNTING Figure 2-2B - ControlWave XFC Pipe Mounting Diagram (Unit s

Bristol Inc. Repair Authorization Form (off-line completion) (Providing this information will permit Bristol Inc. to effectively and efficiently proce

2-8 / Installation & Operation CI-ControlWave XFC 4.9385.188LISTED 85KLR5.1884.630.75 - 14 NPT.8131.7886.1562.6856.1564.0323.842.200.200DPGP6.190

CI-ControlWave XFC Installation & Operation / 2-9 weather proof conduit fitting for installation in Class I, Division 2, Groups C & D locatio

2-10 / Installation & Operation CI-ControlWave XFC The two process flange assemblies are held in place by four bolts and nuts. When the bolts are

CI-ControlWave XFC Installation & Operation / 2-11 ControlWave XFC HousingAs ShippedCW XFC HousingRotated 90 DegreesClockwiseCW XFC HousingRotat

2-12 / Installation & Operation CI-ControlWave XFC Lug and a known good earth ground. Connect the cases of Temperature Transducers, Pressure Tran

CI-ControlWave XFC Installation & Operation / 2-13 • all conductive connections or tubing runs between the ControlWave XFC gas flow computer an

2-14 / Installation & Operation CI-ControlWave XFC SW1-2 set OFF prevents changing the Soft Switches, other configurations and FLASH files, i.e.,

CI-ControlWave XFC Installation & Operation / 2-15 updumps. Local Mode is used for normal operation. When both SW1-9 and SW1-10 are set ON or OFF

2-16 / Installation & Operation CI-ControlWave XFC COM1 - Port 1: RS-232 - (3-Pins on Terminal Block J2) - labeled LOCAL - Half Duplex operation

CI-ControlWave XFC Installation & Operation / 2-17 Figure 2-9 - Communication Ports - RS-232 Cable Wiring Diagram Table 2-2A - RS-232 Ports (C

Bristol Training GET THE MOST FROM YOUR BRISTOL BABCOCK INSTRUMENT OR SYSTEM • Avoid Delays and problems in getting your system on-line • Minim

2-18 / Installation & Operation CI-ControlWave XFC Table 2-2B - RS-232 Ports (COM2) Terminal Plate Connector J2 Pin Assignments Pin # Signal RS-

CI-ControlWave XFC Installation & Operation / 2-19 by inserting the wire’s bared end (1/4” max) into the clamp beneath the screw and securing the

2-20 / Installation & Operation CI-ControlWave XFC 2.3.3.4.1 Analog Input Configurations Analog Input circuitry supports inputs from 1-5V devic

CI-ControlWave XFC Installation & Operation / 2-21 Figure 2-10 - ControlWave XFC - Terninal Plate Field I/O Wiring Diagrams 2.3.4 RTD Wiring

2-22 / Installation & Operation CI-ControlWave XFC ControlWave XFC’s utilize the common three-wire con-figuration. In this configuration, the Re

CI-ControlWave XFC Installation & Operation / 2-23 2.3.5 Connection to a Model 3808 Transmitter A Model 3808 Transmitter (Digital) can be interf

2-24 / Installation & Operation CI-ControlWave XFC Figures 2-13 and 2-14 detail the RS-232 and RS-485 wiring connections required between the Con

CI-ControlWave XFC Installation & Operation / 2-25 wire, tin the bare end with solder to prevent flattening and improve conductivity. Allow some

2-26 / Installation & Operation CI-ControlWave XFC For a unit containing 2MB of SRAM, a worst-case current draw of 42uA allows a battery life of

CI-ControlWave XFC Installation & Operation / 2-27 1. Make sure that the CPU Switch (SW1) is set in ‘Local Mode,’ i.e., SW1-9 set to the OFF pos

A Few Words About Bristol Inc. For over 100 years, Bristol® has been providing innovative solutions for the measurement and control industry. Our pro

2-28 / Installation & Operation CI-ControlWave XFC "Location" If you want to store the View Mode File in a directory other than that

CI-ControlWave XFC Installation & Operation / 2-29 Figure 2-19 - Flash RTU Setup Menu Step 3 - Flash Data Setup Complete the following fields

2-30 / Installation & Operation CI-ControlWave XFC Figure 2-21 - Local View Downloading System Firmware Menu 2.4.2.2 Using Hyperterminal to U

CI-ControlWave XFC Installation & Operation / 2-31 From the Hyperterminal Recovery Mode menu (Figure 2-22), press the ‘F’ key to enter FLASH down

2-32 / Installation & Operation CI-ControlWave XFC Figure 2-24 - HyperTerminal Flash Download (Send File Dialog Box) 6. Close the HyperTermin

CI-ControlWave XFC Installation & Operation / 2-33 requires Boot PROM version 4.7 or higher and System PROM version 4.7 or higher. 2.4.3 Operat

2-34 / Installation & Operation CI-ControlWave XFC cable (see Tables 2-2C & 2-3) can be connected between COM3 and the PC’s RS-485 Port. 2.4

CI-ControlWave XFC Service / 3-1 Section 3 SERVICE 3.1 SERVICE INTRODUCTION This section provides general, diagnostic and test information for th

3-2 / Service CI-ControlWave XFC 3.2.2 Removal/Replacement of the Function Module 1. If the ControlWave XFC is running, place any critical contr

CI-ControlWave XFC Service / 3-3 3. Remove the four screws that secure the Function Module to the Case and remove the Function Module far enough to

For technical questions regarding ACCOL products, OpenBSI Utilities, UOI and all other software except for ControlWave and OpenEnterprise products, ca

3-4 / Service CI-ControlWave XFC 3.3 TROUBLESHOOTING TIPS 3.3.1 Power Checks One bulk power source can be connected to the Terminal Plate. Connec

CI-ControlWave XFC Service / 3-5 Watchdog LED ON = Watchdog Condition – OFF = Normal Operation Idle LED ON = Idle - Note: To save power, the IDLE L

3-6 / Service CI-ControlWave XFC 3.4 GENERAL SERVICE NOTES Certain questions or situations frequently arise when servicing the ControlWave XFC. So

CI-ControlWave XFC Service / 3-7 COM1: From the factory, RS-232 Communications Port COM1 defaults to 115.2 kbd (RS-232) using the BSAP Protocol. Not

3-8 / Service CI-ControlWave XFC Figure 3-3 - Netview Startup Menu - Example with Multiple Networks 2. To start the WINDIAG program, go to the Star

CI-ControlWave XFC Service / 3-9 5. After all diagnostic testing has been performed, exit the WINDIAG program and then exit the Netview Program if th

3-10 / Service CI-ControlWave XFC 3. Click on RUN button next to External loop-back.  Test responses: a) Success - All sections of test passed

CI-ControlWave XFC Service / 3-11 3.6 CORE UPDUMP In some cases a copy of the contents of SRAM can be uploaded to a PC for evaluation by Bristol In

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CI-ControlWave XFC Specifications / 4-1 Section 4 SPECIFICATIONS 4.1 CPU, MEMORY & PROGRAM INTERFACE Processor: Sharp’s LH7A400 32-bit Sy

CI-ControlWave XFC - Installation Forward CI-ControlWave XFC ControlWave XFC Explosion Proof Gas Flow Computer INSTALLATION FORWARD NOTE for all C

4-2 / Specifications CI-ControlWave XFC Table 4-3 - RS-485 Port (COM3 – Model 3808 Intf. Port) Pin Assignments Pin # Signal RS-485 Description: R

CI-ControlWave XFC Specifications / 4-3 4.4.3 Non-isolated Digital Input/Output Circuitry Specs. Non-isolated Digital Inputs Number of Inputs:

4-4 / Specifications CI-ControlWave XFC 4-20mA Output Compliance: 375 ohm load with Internal Power Source 45 ohm/volt load with Power Source up

CI-ControlWave XFC Specifications / 4-5 RTD Wiring: Pluggable Term Block, maximum wire size is 14 gauge Input Power Wiring:: Pluggable Term Block

4-6 / Specifications CI-ControlWave XFC 4.9385.188LISTED 85KLR5.1884.630.75 - 14 NPT.8131.7886.1562.6856.1564.0323.842.200.200DPGP6.190.75 - 14 NPT

ControlWave XFC Special Instructions for Class I, Division 2 Hazardous Locations 10/03/06 Appendix A, Document CI-ControlWave XFC Page 1 of 2 1.

ControlWave XFC Special Instructions for Class I, Division 2 Hazardous Locations 10/03/06 Appendix A, Document CI-ControlWave XFC Page 2 of 2 Not

ControlWave XFC Special Instructions for Class I, Division 1 Hazardous Locations 10/03/2006 Appendix B, Document CI-ControlWave XFC Page 1 of 2 1

ControlWave XFC Special Instructions for Class I, Division 1 Hazardous Locations 10/03/2006 Appendix B, Document CI-ControlWave XFC Page 2 of 2 T

Appendix FUSING Control XFCWaveWe bB S I We b Pa g e sAppendix FUSING Control XFCWaveWe bB S I We b Pa g e sIssue 04/2006XFCTMControlWave XFCWebBSIMEN